marcspaz

@WSIK532 the entire process from setup and initial testing to the finalized range test and cleanup was about 2 hours. The actual tuning itself only takes a few minutes.

------------------------------------------------------------------------- EDIT #2 : Please be sure to get the latest results on the tuning of duplexer #3 on page 3. Had great test results both before and after tuning. ------------------------------------------------------------------------- EDIT #1 : It looks like the original duplexer is still failing. Another member pointed out another thread with a similar failure with the same make and model duplexer. While the owner was pushing 70w+ through this 50w duplexer, this may fall into the 'buyer beware' category. If you are going to try it, be sure you stay under the rated limit of 50w for longevity. BTech has it rated for a 50% duty cycle as well. ------------------------------------------------------------------------- Hey folks! For people looking for an affordable duplexer that works well, I may have a solution for you. For those of you who have been following the thread, you may be aware that our friend @LeoG had a problem with a duplexer in his B-Tech repeater. They exchanged it for him, but I offered to take a look at the duplexer, hoping that we could get a spare available, or a second for another machine. I have to say, I am impressed. The duplexer is a SGQ-450D. It is a traditional six cavity mobile duplexer, made in China, and the cost is about $115-$120. When I first got the duplexer, I connected it to a VNA. The unit looked like it was tuned perfectly, the notch and SWR were great... it was just on the wrong frequency, preventing it from working on GMRS. I connected it to a radio and a dummy load, checking both sets of filters, and it worked perfectly. The downfall with duplexers setup like the ones installed in the B-Tech repeaters isn't the duplexer itself, but rather the tuning. What companies do to make these wideband (and what I found with this duplexer), they tune the 3 receive cavities to slightly overlap instead of perfectly align. Also, the 3 transmit cavities to slightly overlap instead of perfectly align. What you end up with is about 500KHz-700KHz of filtering at about 45dB-50dB on each side, for a max of about 100dB of isolation. While not terrible, it leaves a lot of room for improvement, which is easily accomplished if you align all 3 cavities to work on the same frequency. @LeoG asked to have the duplexer aligned to 462.600/467.600. On the high side, I was able to get a minimum of -85dB notch centered at 462.600MHz. On the low side, I was able to get a minimum of -87.4dB notch centered at 467.600MHz. That is better than -172dB of isolation... almost double what the previous tune was. Here are the final tune-up results. Isolation = > -86dB Transmit SWR = 1.08:1 Receive SWR = 1.18:1 Loss due to SWR = 0.0064dB Total Insertion Loss is <1dB For a test, I hooked it up to my portable repeater while at my house. I got the same range as with my personal duplexer. For comparison, these specs are on par with my SinTech/Sinclair duplexer, which is priced 4 times higher than the SGQ-450D. The duplexer will be shipped back to Leo next week. I am looking forward to his real-world feedback after the tune-up. Below are a few images of the duplexer and the tuning results.

The only other thing I can think of is the duplexer is not tuned correctly on either side and the protective limiter circuit and the transmit radio is stopping it from transmitting so it doesn't break. You are going to need a VNA at a minimum to test. At this point I don't trust the duplexer. I'll kick some thoughts around, but without being right in front of it it's going to be hard to troubleshoot from this point.

Just added that to my cart. I'm gonna test it next week.

I am thinking you need to swap radios on the duplexer ports. Like, I think they are labeled backwards. It would make sense that the case of the HT is letting enough RF leak in to trigger a receive light, but there is not enough of a signal to create usable audio output to trigger the vox operation. If its not labeled wrong and it is wired correctly, you could just be washing out the systems due to being to close to each other and too close with the test handheld. I have seen some HTs so sensitive to RFI from other HTs, that we had to separate them by 75 to 100 yards before the RFI and desense was small enough for the radios to work correctly.

I need to ask some questions... You are using a cable to go from the receiver audio out to the mic audio in, and set to vox? Correct? If you simply remove the antenna cables from the duplexer, everything works (as well as to be expected without a duplexer, anyway)? When you hook up the duplexer, the receiver receives a signal, gets a green light, but the transmit radio doesn't go into transmit mode, even though vox works fine without the duplexer? Or does the transmit light/display indicate that the transmitter is actually transmitting, but there is just no output from the duplexer?

I think both radios need to be the same brand or use the same compander tech AND compander has to be enabled on all radios wishing to benefit from the tech. Otherwise, it sounds worse instead of better. It's been awhile since I read about it and I don't know anyone personally who uses it due to the compatibility issues.

@WRUE951 that sounds good. I'm glad you've had good luck with them. My experience isn't terrible, just not ideal results. Since most of mine are EmComm related, I never really ran one for more than a few days at a time, and mostly left them off until I/we need to use them. I know what you mean about learning the hard way. I struggled so much to avoid spending the money on a proper repeater that I probably spent 3 or 4 times more than if I just went for a regular repeater to start. I finally built a full-blown potable repeater system... it can do 2m, 70cm, crossband or act as a base station. It has a built-in 50 amp hr battery system and can run on solar or AC. Retail, it is about $17k to build, but thankfully some stuff was donated and I was able to get great deals on a used repeater and commercial VHF duplexer, which cut the cost down to about 10% of new/retail.

I think it's great that they came up a solution, and as much as I love the KG-UV980P hardware platform, I would never use a KG-1000 nor a KG-UV980P as a full-time unattended repeater. 1.) As good as they are, they are not designed for continuous duty cycles or 24/7 operation. 2.) They may overheat or flat out fail with prolonged use. 3.) The transmit/receive isolation is not as good as a proper repeater, leading to desense issues. 4.) Audio quality and levels can be inconsistent. 5.) VOX or Carrier Operated Switching methods can introduce delays, distortions, and clipping. 6.) There is zero remote monitoring, diagnostics, or telemetry unless you engineer something yourself. 7.) Paired mobiles are extremely inefficient with regard to power consumption. The only time I ever have or ever would use paired radios as a repeater would be for temporary field use and as an emergency backup (maybe). In an emergency, the FCC isn't going to ding anyone for not having the repeater ID on it's own, and for temporary field use the control operator is IDing the repeater every time they ID themselves... so an add-on device is really not needed.

That's the one.

That would be awesome to mess with for an afternoon. It's small, so it should be cheap to ship, too. If you want me to take a look at it, PM me and I'll send you my info.

My son in-law just retired from the Navy (damn I'm old). He spent his last few years in Gronton, and lived in Preston. I still have family in Rhode Island and Florida too... funny coincidence. LOL

I'd love to get my hands on it to see if it's just out of tune. You may have 2 good duplexers now.

I think some companies will pre-tune them for you, but I would be concerned about filters with a more narrow filtering being shaken/vibrated out of adjustment during the shipping process. that may be why the first one you had didn't work so well. I may have asked this before, but if you are anywhere near DC, I'd be willing to meet up with you to tune one, or at least verify one you order stays in tune after you get it.

For those new to radio, and aren't a complete radio dork.... yet.... 12dB SINAD is a standard measure to describe receiver sensitivity. SINAD stands for 'Signal to Noise and Distortion'. This type of measurement is particularly useful for testing analog FM receivers. It represents the point where the desired signal is 12dB stronger than the combined noise and distortion. A lower input voltage at 12dB SINAD indicates a more sensitive receiver. Receiver sensitivity is the ability of a receiver to detect weak signals. A lower input voltage (measured in microvolts or dBm) at 12dB SINAD means the receiver can detect weaker signals and still produce a usable audio output. A 12dB SINAD measurement of 0.25µV (about -118dBm, -119dBm) is pretty good. Most expensive radios are about 0.200µV (about -121dBm). I looked at that SGQ-450D duplexer specs a few minutes ago. If someone is interested in buying one, while it's only rated for 50w, it actually looks pretty good on paper. 1dB insertion loss is great and both the suppression and isolation are on par with other mobile duplexers that are 3 times the price. Again, zero personal experience with this particular device, but it looks good on paper and @LeoG hasn't thrown it in the trash yet... so those are both good signs. LOL

Due to there being a 5MHz spread between the uplink and downlink, you can make a custom duplexer that would be low loss and provide great separation, but you would have to have a pretty good understanding of electronics and how LC networks work. I am unaware of any commercially available, but if there is one out there and configured to tolerate any reasonable power, it would likely be well over $3,000. I wouldn't be shocked if it was more like $5,000. Actually, the repeaters available from companies like Midland are as expensive as they are, and have such low power, due to having a broad frequency duplexer that covers all channels. They tried to make them as efficient as possible without pricing themselves out of the market.

I may have mentioned this earlier in the thread... but I think the FCC is 40 years too late in approving FM on CB. I'm glad a manufacturer stepped up and got the change made, but it's just too late.

Have to say, I miss the hay-days. Back in the `70s and `80s (a little of the early `90s, too), I had an absolute blast on the CB. I had a base station and also a mobile in every car. My base setup had an ERP of 122kw. When I would fire it up full power, none of my neighbors could watch TV. One of the people closest to me said he was pretty sure my radio caused his refrigerator to hum. LOL Compared to back then, it sure feels like nobody is using it.

This is correct. Anyone can send a message through the Hams. We do it al the time. It's our #1 task with ARES.

For GMRS... 100% agree.

When my old club put a repeater up, it cost over $7M. I doubt we would pull that kind of money together on crowd-fund... but it's fun to joke about. I wouldn't put a mobile duplexer in orbit. That would be a disaster waiting to happen.

I talked 2,039 miles om my HT, from DC to Sonora, Mexico. It was through a repeater on a satellite about 250 miles in the air, but hey....still counts. There are no restrictions on putting a GMRS satellite in orbit. We should start a crowd-funded account to make that happen.

Im not sure you can determine someone doesn't hold a license using this method. I only have two licenses under the FRN that my Amateur and GMRS licenses are under, but I have multiple FRNs. And unless you know what names are associated with my other FRNs, you're not finding them.

I think the stuff that he gets right is either because he got lucky and said the right thing by mistake, or he researched the hell out of it and somewhat properly regurgitate what he read, but doesn't actually "know" what he is talking about. I think this, because right after he says something correct, he will follow-up with an explanation of why he right, but that explanation defies physics. Imagine if I said that during certain conditions, if we shoot a GMRS single dang near straight up in the air, it comes back to earth and covers hundreds of miles in every direction. But then, instead of saying that it happens because signals can bounce off of planes, meteor showers, the moon or (more often than not) random weather anomalies... I say it's because the radio signal is so heavy, it's like launching a watermelon out of a giant slingshot. Its kind of like that.

What I don't get from SoCal is, he either says or has strongly implied that pretty much none of us know what we are talking about, always wrong, and a bunch of NotARubicon nut huggers (sorry, Randy. You know I love you).... and, he seems like he's always mad at us. So why the heck is he wasting his time and talent on this forum? I've asked him... but no response. Maybe it's like watching a car crash. Its so horrific that you can't look away. Anyway Guest PG3, just ignore the stupid stuff he says and try to pull something useful out of it. Honestly, recording the experience if it continues to happen and then filing a police report with local PD isn't a terrible idea. You just need some proof it's happening and you may get some traction.