WRUE951 Posted Thursday at 02:01 PM Report Posted Thursday at 02:01 PM Late last summer a bird (black raven) out of all things stuck my base Hustler G6-450-3 antenna causing it to buckle at the base. I had to replace it..The Hustler performed great, I talked 80+ miles on a regular bases. When i got it down i noticed that the fiberglass antenna radome was very very brittle, i could nearly crush it by pressing with my fingers.. No way was i gong to replace the antenna with another Hustler.. So i decided to go with a Laird FG-4605 antenna.. Both antennas had good SWR's 1:2-1:35 on my repeater Ch (18).. After waiting nearly 3 months for the backordered Laird, i got her up.. And i'm not happy with the Laird performance.. On the Hustler i could easily talk with a friend at his cabin near Long Pine, (70 mile hop). The Laird won't make the trip, not even static, it just won't do it.. I messed with turning the antenna at at several 15 degrees turns but no go.. I have not problems talking out around 40 miles but its not cutting it on the long haul.. As much as i don't want to go back to the Hustler because of the quality and cost factor,, i'm on the fence and about ready to just to do it.. Any thoughts on this Laird Antenna??? there is not much i can do to get it to work any better. It's sitting 60 feet above ground, perhaps this antenna needs more height, which isn't going to happen.. Quote
SteveShannon Posted Thursday at 02:44 PM Report Posted Thursday at 02:44 PM 33 minutes ago, WRUE951 said: Late last summer a bird (black raven) out of all things stuck my base Hustler G6-450-3 antenna causing it to buckle at the base. I had to replace it..The Hustler performed great, I talked 80+ miles on a regular bases. When i got it down i noticed that the fiberglass antenna radome was very very brittle, i could nearly crush it by pressing with my fingers.. No way was i gong to replace the antenna with another Hustler.. So i decided to go with a Laird FG-4605 antenna.. Both antennas had good SWR's 1:2-1:35 on my repeater Ch (18).. After waiting nearly 3 months for the backordered Laird, i got her up.. And i'm not happy with the Laird performance.. On the Hustler i could easily talk with a friend at his cabin near Long Pine, (70 mile hop). The Laird won't make the trip, not even static, it just won't do it.. I messed with turning the antenna at at several 15 degrees turns but no go.. I have not problems talking out around 40 miles but its not cutting it on the long haul.. As much as i don't want to go back to the Hustler because of the quality and cost factor,, i'm on the fence and about ready to just to do it.. Any thoughts on this Laird Antenna??? there is not much i can do to get it to work any better. It's sitting 60 feet above ground, perhaps this antenna needs more height, which isn't going to happen.. I don’t know what’s wrong with the laird, but what about rebuilding the Hustler? Different epoxy resins are more or less susceptible to deteriorating due to sunlight. I lost a rocket out in the hills for a two or three years. When I found it the epoxy on the body tube (very similar to a radome) was fuzzy. The epoxy binding the outermost fiberglass surface together was gone, leaving just the fiberglass fibers sticking out, but deeper into the structure the epoxy was still intact. I’ve been tempted to simply slather it in a good quality epoxy and vacuum bag it to restore the structure. But the fins and the epoxy used to adhere them to the body tube showed no signs of deterioration, so it seems obvious to me that the choice of epoxy resin is extremely important. The epoxy I used to attach the fins to the rocket would have been Aeropoxy laminating epoxy which is available from several sources. This was all a long winded post to suggesting that you replace the radome of the original Hustler antenna with a G10 or FR4 tube. Further, you may wish to paint or perhaps gel coat the radome after rebuilding it, but I don’t know what effect that might have on RF. WRUU653 1 Quote
WRUE951 Posted Thursday at 03:47 PM Author Report Posted Thursday at 03:47 PM 42 minutes ago, SteveShannon said: I don’t know what’s wrong with the laird, but what about rebuilding the Hustler? After i ordered the Laird i did dissect the Hustler, it was a major PITA to get the fiber glass radome removed especialy at the base. My brother is a retired Hardware store manager and found me a piece of Hot Water PVC pipe, which is a thin wall strong PVC type pipe. Between making a base section with a transistion to the new PVC pipe on my 3D printer, i did manage to rebuild that Huster (see pic) to better than new with outstanding SWR.. But guess what, i gave it to my brother and he loves it .. The fiberglass on the original Hustler deteriorated over time , the resin in the fiberglass must of broke down because there was no adhesion within the fiberglass, it was very brittle. The Hustler is a ground plane antenna, the Laird is not.. The take of angle on the Laird is defiantly different and weird.. After Christmas i'll end up shelling out over $400 for a new Hustler. I just hope there was a defect in the radome and i dont have that haunting me. WRUU653 and SteveShannon 2 Quote
SteveShannon Posted Thursday at 04:54 PM Report Posted Thursday at 04:54 PM 2 hours ago, WRUE951 said: I’d be curious to see what effect using pvc rather than fiberglass had on SWR. I know that placing the radiator inside of different materials can change the velocity factor, thus changing the wavelength of the antenna, but I don’t know what the difference will be between pvc and fiberglass. Also, unless you used UV resistant pvc, there’s a probability that the pvc radome will suffer solar embrittlement. UV resistant pvc is used for non-metallic electrical conduit. AdmiralCochrane and WRUU653 2 Quote
WRUE951 Posted Thursday at 05:07 PM Author Report Posted Thursday at 05:07 PM 5 minutes ago, SteveShannon said: I’d be curious to see what effect using pvc rather than fiberglass had on SWR. I’ve know that placing the radiator inside of different materials can change the velocity factor, thus changing the wavelength of the antenna, but I don’t know what’s wrong the difference will be between pvc and fiberglass. Also, unless you used UV resistant pvc, there’s a probability that the pvc radome will suffer solar embrittlement. UV resistant pvc is used for non-metallic electrical conduit. the SWR did go up about .5-.8 to 1:35-2:2 across the entire GMRS Band.. You are right about the UV issues with the white PVC pipe.. Not sure if the hot water pipe is PVC though. PVC glue did stick, but not like it does with normal PVC pipe.. The Hot Water pipe is blue in the inside and white on the outside, i'm not sure what material it is, but it is very thin.. I also painted to help with the UV.. BTW, I did call Hustler telling them i removed the old radome and asking if i could purchase a replacement from them.. She just chuckled and said their antennas are not serviceable.. My brother is using the antenna for his base GMRS radio and its working great.. We'll see how long that hot water pipe last, we defiantly get the hot summers to beat it up.. Quote
SteveShannon Posted Thursday at 05:30 PM Report Posted Thursday at 05:30 PM 1 hour ago, WRUE951 said: the SWR did go up about .5-.8 to 1:35-2:2 across the entire GMRS Band.. You are right about the UV issues with the white PVC pipe.. Not sure if the hot water pipe is PVC though. PVC glue did stick, but not like it does with normal PVC pipe.. The Hot Water pipe is blue in the inside and white on the outside, i'm not sure what material it is, but it is very thin.. I also painted to help with the UV.. BTW, I did call Hustler telling them i removed the old radome and asking if i could purchase a replacement from them.. She just chuckled and said their antennas are not serviceable.. My brother is using the antenna for his base GMRS radio and its working great.. We'll see how long that hot water pipe last, we defiantly get the hot summers to beat it up.. sounds like it might be coextruded, like this: https://www.usplastic.com/catalog/item.aspx?itemid=74636 If so, It is engineered to be UV resistant. I have removed metal parts from broken fiberglass tubing by heating the metal with either a high temperature heat gun or even a torch until the epoxy fails. It’s pretty noticeable when it fails because it gives off a puff of smoke. Anyway, it sounds like you did a good job of salvaging that Hustler, despite their lack of help! WRUE951, WRUU653 and Raybestos 3 Quote
gortex2 Posted Thursday at 07:01 PM Report Posted Thursday at 07:01 PM Just as reference the Laird and the Hustler are not identical. The Laird is a 5db antenna and the Huslter is listed as 6db. Granted 1db should not be the deciding factor but coupld possibly be enough. Feedline could also change the antenna performance. Granted your in CA where everyone talks way more miles than you will on the east coast but I use the antenna for contorl points and never had an issue hitting our repeaters or simplex. I also use the Laird unity gain for control stations as well but those are intended to talk to the repeater mostly. As for the PVC part of the rebuild. I know the Ed Fong antenna lists a certain PVC thats supposed to be better for antenna than the standard PVC thicker material. I've only use a single Ed fong antenna and promply tossed it in a can after so dont know what each PVC pipe difference is other than thickness. I have fixed fiberglass radomes on antennas in the past if they are structurally OK. Not sure how bad the one on your huster was but may be worth trying. Most anything fiberglass does take a beating from the sun. I have 30 year old station masters in use still. A few I have taken down to move and they were all fiberglass hairs and no gell coat left. I wrapped them all in a thin layer of fiberglass matt with resin and put back up after drying. None changed SWR or any other sweep data. Personally I prefere folded dipoles for durability but the fiberglass stick is a good option some areas. Raybestos 1 Quote
WRUE951 Posted Thursday at 08:01 PM Author Report Posted Thursday at 08:01 PM 31 minutes ago, gortex2 said: Just as reference the Laird and the Hustler are not identical. The Laird is a 5db antenna and the Huslter is listed as 6db. Granted 1db should not be the deciding factor but coupld possibly be enough. Feedline could also change the antenna performance. Granted your in CA where everyone talks way more miles than you will on the east coast but I use the antenna for contorl points and never had an issue hitting our repeaters or simplex. I also use the Laird unity gain for control stations as well but those are intended to talk to the repeater mostly. As for the PVC part of the rebuild. I know the Ed Fong antenna lists a certain PVC thats supposed to be better for antenna than the standard PVC thicker material. I've only use a single Ed fong antenna and promply tossed it in a can after so dont know what each PVC pipe difference is other than thickness. I have fixed fiberglass radomes on antennas in the past if they are structurally OK. Not sure how bad the one on your huster was but may be worth trying. Most anything fiberglass does take a beating from the sun. I have 30 year old station masters in use still. A few I have taken down to move and they were all fiberglass hairs and no gell coat left. I wrapped them all in a thin layer of fiberglass matt with resin and put back up after drying. None changed SWR or any other sweep data. Personally I prefere folded dipoles for durability but the fiberglass stick is a good option some areas. My Hustler used ground radials where the Laird does not. I'm far from being an antenna expert but I'm thinking this may be the difference.. BTW, i actually have the 7DB version of the Laird. I just know the stations further out are a no go where the Hustler had no problems.. I think the lobes are a bit sharper and work at a different elevations with the Laird vs. Hustler.. Ed Fong's Antenna uses schedule 20 PVC pipe, (thin wall) and you can't find this stuff anywhere, hardware stores no longer sell it. The Hot water plastic pipe i used is actually thinner and stronger than sch. 20 PVC. I believe Steve Shannon found the material used in this pipe (above).. It will be interesting to see how this material will hold up in the outside environment - time will tell. A bird smacked into the Hustler antenna and the material was so weathered (see pic) the antenna just buckled at the impact.. The antenna was only two years old, i cant imagine the weather getting to it so quickly, maybe just a bad batch of resin????.. At first, i didn't know what caused the antenna to buckle but then found several large black bird feathers nearby that could only come from these large black ravens that fly around here. There would have been no way of salvaging the old radome without shorting by several inches and now as an afterthought, I probably could have made an extension on the 3D Printer.. Too late now, i have already hacked up the old radom. SteveShannon 1 Quote
SteveShannon Posted Thursday at 08:19 PM Report Posted Thursday at 08:19 PM 14 minutes ago, WRUE951 said: My Hustler used ground radials where the Laird does not. I'm far from being an antenna expert but I'm thinking this may be the difference.. BTW, i actually have the 7DB version of the Laird. I just know the stations further out are a no go where the Hustler had no problems.. I think the lobes are a bit sharper and work at a different elevations with the Laird vs. Hustler.. Ed Fong's Antenna uses schedule 20 PVC pipe, (thin wall) and you can't find this stuff anywhere, hardware stores no longer sell it. The Hot water plastic pipe i used is actually thinner and stronger than sch. 20 PVC. I believe Steve Shannon found the material used in this pipe (above).. It will be interesting to see how this material will hold up in the outside environment - time will tell. A bird smacked into the Hustler antenna and the material was so weathered (see pic) the antenna just buckled at the impact.. The antenna was only two years old, i cant imagine the weather getting to it so quickly, maybe just a bad batch of resin????.. At first, i didn't know what caused the antenna to buckle but then found several large black bird feathers nearby that could only come from these large black ravens that fly around here. There would have been no way of salvaging the old radome without shorting by several inches and now as an afterthought, I probably could have made an extension on the 3D Printer.. Too late now, i have already hacked up the old radom. If you get the antenna back and want to replace the PVC with fiberglass, I think i can help you find some strong fiberglass tubes. But it sounds like you have it working well. I wouldn’t mess with it unless you have to. Quote
WRUU653 Posted Thursday at 08:34 PM Report Posted Thursday at 08:34 PM You may find the sch 20 at an electrical wholesale supply, you may have to buy a 20’ length. Raybestos and SteveShannon 2 Quote
WRUE951 Posted Thursday at 09:52 PM Author Report Posted Thursday at 09:52 PM 1 hour ago, SteveShannon said: If you get the antenna back and want to replace the PVC with fiberglass, I think i can help you find some strong fiberglass tubes. But it sounds like you have it working well. I wouldn’t mess with it unless you have to. I appreciate the offer but we already have that mounted 50' up.. I found some fiberglass tubes on ebay they are real antenna raydome tubes but seller required a large qty purchase.. Also found some on a google search with the same deal. Large qty.. Curious where you are finding it? Quote
SteveShannon Posted Friday at 03:30 AM Report Posted Friday at 03:30 AM 5 hours ago, WRUE951 said: I appreciate the offer but we already have that mounted 50' up.. I found some fiberglass tubes on ebay they are real antenna raydome tubes but seller required a large qty purchase.. Also found some on a google search with the same deal. Large qty.. Curious where you are finding it? I know people who make their own tubes (it’s not that difficult). I even know some people who have purchased tow winding machines for making them. Quote
WRVR303 Posted 14 hours ago Report Posted 14 hours ago Here's a source for fiberglass antenna components: Max-Gain https://mgs4u.com/ Quote
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